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1 Intro/Preparation
2 Hull Assembly
3 Sail
4 Rudders
5 Stern Planes
6 Drive Train/WTC
7 Linkages
8 Ballast & Trim
9 Detail & Paint
10 On Patrol
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DETAIL & PAINT - Primer

1. The key to any paint job is preparation and attention to detail. Patience during the primer stage will yield excellent results. For your epoxy hull, automotive grade lacquer primer is recommended. For this project, an industrial grade epoxy primer manufactured by a local plant was used.

NOTE: When spraying solvent based paint be sure to observe all necessary safety precautions such as proper breathing protection and ventilation of flammable solvent fumes.

2. Sand the entire hull with 600 grit sandpaper. The goal is to remove any of the shine from the surface. Cast resin parts should be sanded as well with 400 grit to remove any remaining flash or mold imperfections.

3. Lay out the hull halves and resin parts in a well lit work space which will not be damaged by overspray. Wipe down the hull and parts with thinner to remove any residual oil or grease. Prepare the primer per manufacturer instructions.

Spray with a double action air brush (a Paasche VL was used for this project) in long, even strokes. Apply a thin coat of primer to avoid sags or runs. The intricate scribed detail in the hull and sail should begin to really pop out. Avoiding heavy applications of paint to these areas will keep them sharp.

4. Once the primer has dried sufficiently (consult manufacturer's recommendations), wet sand the primer with 800 grit. Be careful not to sand back down to the epoxy hull itself or remove any scribed detail. As the boat becomes smooth, the paint dust slurry will fill in any tiny pin holes in the hull.
5. For larger gaps and imperfections, such as seams and joints around the stern planes, apply automotive grade body putty. ThorDesign recommends Nitro-Stan 9001. It is quick drying and waterproof, exhibiting little or no shrinkage over time. Once the putty dries in the seam, wet sand the area smooth with 800 grit.

6. Clean excess dust from the parts and run a small pointed object, such as a scribing tool or thumbtack, through any scribed detail that is filled with dust. Air brush another light layer of primer over the entire surface of each part.

Repeat steps 3 - 5 until all surfaces are smooth and blemish free.

 

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What about Spray Cans?

Don't own an airbrush and don't want to? Applying your paint from aerosol spray cans is your alternative. Craft, hardware and automotive supply stores carry a good selection of products which can produce a finish that is quite respectable.