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DRIVE
TRAIN - Thrust Bearing Bulkhead Installation
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1.
In order to mount the thrust bearing, the thrust
bearing bulkhead must first be installed. It is best to
locate the thrust bearing bulkhead as close to the WTC
as possible.
IMPORTANT: At least 2 inches must
be left between the bulkhead and the end of the WTC
drive shaft to allow room for the UC-2 universal
coupling set-up and prop shaft wheel collar retainer.
Once
the proper thrust bearing bulkhead location is determined,
mark the hull. Measure the maximum lower hull inner
width at the bulkhead mark. Divide the hull width
by two. The sum is the template radius. |
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2.
With a ruler, draw a straight line on a piece of card
stock. This will represent the horizontal centerline
of the hull cross section. Set a drafting compass to
the template radius and draw a template for the
hull cross section using the centerline. Draw a parallel
line 1/2 above the horizontal centerline. This line
represents the top of the bulkhead. Cut the template
out.
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3.
Tape the template to the thrust bearing bulkhead. Using
a Dremel with a sanding drum, trim the exterior of the
bulkhead to the shape of the template. Work carefully,
removing just enough to meet the template. A flat file
is good for smoothing out the final shape. |
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4.
Test fit the bulkhead in the hull. Sand and file down
high spots until you achieve a good, close fit. Make sure
the edges just meet the hull and are not wedged in. Sand
the interior of the hull underneath the bulkhead to roughen
it up.
NOTE:
Double check the fit of the upper and lower hull
with the bulkhead in place before proceeding. |
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5.
Tack the hull in place with a few drops of CA. Secure
it to the hull using a 50/50 batch of epoxy and micro-balloons.
Apply the epoxy with a brush to the bulkhead/hull joint
and build a small fillet along the seam. Set the hull
aside and allow the bulkhead to cure completely. |
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Why
An Extra Bulkhead?
Even
with a perfectly aligned shaft, an unsupported drive
train can vibrate excessively. If transferred directly
to the hull, this vibration can cause significant structural
damage.
By
installing a bulkhead mounted thrust bearing, your
drive train is strengthened significantly and the
hull should suffer no ill effects from continued
operation. |
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